Skip to main content

Inline Excellence.
Perfection all along the line.

Newston Solutions

Measurably more efficiency

We represent technology that redefines excellence. With high-precision and smart measurement technology that integrates seamlessly into your production lines. And enables you to improve quality measurably and in real time.

headline

subline

Metrology goes inline solutions

AICell trace

Process control and traceable inline measurement technology in one cell
  • Correlation-free & metrologically traceable
  • Robot-independent system accuracy
  • High-precision evaluation of complex features in fractions of a second.
  • Compensation of temperature fluctuations in the production environment
  • Reliable measurement results from the very first part
  • Measurement of individual parts through to complete car bodies directly in the line

AICell scan

Full-surface digitization directly in the production line
  • Geometric digital twin
  • Full-surface acquisition of measurement data directly in the production line
  • Digital assembly
  • Prediction of quality after virtual assembly
  • Quality & productivity
  • Increased quality and throughput in the production process
  • False color display for quick defect identification
  • Rolling process monitoring in series production
  • Complete scan during breaks and buffer times

Smart Process Control solutions

AICell

100% inline process monitoring for proactive process control
  • Identification of process influences at the point of origin
  • Avoidance of costly and time-consuming rework in downstream areas.
  • Realization of the Smart Factory through closed control loops across all trades
  • Reliable basis for proactive corrective measures
  • Quality improvement & significant increase in productivity in the production process

AICell flush & gap

Inline measurement of gap and flush from body construction to final assembly

• Realization of the Smart Factory through closed control loops across all trades, from body construction to painting to final assembly
• Quality improvement through identification of process influences at the point of origin
• Reliable basis for corrective measures and avoidance of reworking
• Quality & productivity improvement in the production process
• High-precision measurement of gap and flush with the AIMax twin sensor family, even on non-cooperative and transparent surfaces

AICell surface

Fully automated surface inspection with ABIS III
  • High-speed surface inspection
  • Multi-color light technology for detecting the smallest types of defects
  • Image refresh rate of the sensor of up to 20 Hz
  • Reliable defect detection and analysis thanks to the highest data quality
  • Simple operation and consistent documentation
  • Fully automated, efficient and resource-saving
  • Trend analyses and short control loops
Integrate simply. Benefit quickly.

AICell MMC: Proven technology – rethought

Our measurement technology has proven itself in automotive production for years. Now it is also being made available to new customer groups and industries – as the mobile AICell MMC: whether for mechanical engineeringaerospace or small and medium-sized companies – simply for anyone who wants to benefit from flexibleefficient and ready-to-use measurement technology.

AICell MMC - Bringing movement to quality assurance

Measuring accuracy where it counts: the new AICell MMC measuring cell offers maximum flexibility thanks to its mobile design and is ready to use immediately at any location. As a turnkey system, it increases the efficiency of your production by shortening measuring cycles. The result: less downtime and increased part throughput.

Three variants - one strong platform

  • AICell with AIMax cloud II
    For fast geometry measurements with the new 3D point cloud sensor AIMax cloud II - ideal for precise acquisition of complex features and functional dimensions.
  • AICell trace
    For metrologically traceable measurements with maximum precision - suitable for demanding quality requirements.
  • AICell surface
    For fully automated surface inspection – reliably detects waviness, dents, dings, pressure marks, scratches and other relevant surface defects.
AICell MMC Varianten
NEWSTON AICell mobile Messzelle
Company

“NEWSTON, we have a problem.”
“Problem? We have NEWSTON!”

Precision meets process understanding – you can rely on our team with its many years of experience. We advise with passion, openly and honestly. That's why customers around the world trust us. Because they know: If it can be done, NEWSTON makes it possible.

Automotive Industry

Challenge: High cycle rate, increasing number of variants, zero-defect strategy

Added value: Inline measurement technology ensures 100% control at maximum speed - precise, documented and seamlessly integrated into your production line.

Aerospace Industry

Challenge: Complex components, extremely tight tolerances, safety certificates

Added value: Non-contact 3D measurement technology enables high-precision inspections - for maximum safety, conformity to standards and certifiable quality.

Supplier Industry

Challenge: Cost pressure, high part variance, traceability to OEMs

Added value: Automated systems inspect efficiently and provide reliable measurement data - for consistently high quality and reliable customer satisfaction.

Commercial vehicle industry

Challenge: Large component dimensions, robust application requirements

Added value: Our measurement technology solutions guarantee precise testing, even for large structures - directly in the production process and without wasting time.

Kai Petraschek

In the subassemblies, as you can see in Underbody 2 behind me, it is important to measure complex features such as bolts, nuts behind sheet metal. For such cases, we have used AICell trace system including an AIMax cloud sensor which is able to measure these complex features.

Kai Petratschek
QS-Messtechnik Serie Volkswagen AG
Werner Steinert

This speed allows us to inspect a lot of characteristics on our car body parts within the prescribed cycle time. This has helped us enormously with optimizing our processes.

Werner Steinert
Leiter der PWQ-3/1 QS- Analyse/Messwesen Września Volkswagen AG