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Metrology goes inline

AICell trace

Process control and traceable inline metrology in a single cell
  • Correlation-free and metrologically traceable
  • Robot-agnostic system accuracy
  • High-precision evaluation of complex features in fractions of a second.
  • Compensation of temperature fluctuations in the production environment
  • Reliable measurement results from the very first part
  • Measurement of individual parts through to complete car bodies directly in the line

AICell scan

Full-field digitization directly in the production line
  • Geometric digital twin
    Full-surface acquisition of measurement data directly in the production line
  • Digital assembly
    Prediction of quality after virtual assembly
  • Quality & productivity
    Increased quality and throughput in production
  • False color mapping for quick defect identification
  • Rolling process monitoring in series production
  • Complete scan during breaks and buffer times

Smart Process Control solutions

AICell

100% inline process monitoring for proactive control
  • Identification of process influences at the point of origin
  • Avoidance of costly and time-consuming rework in downstream areas.
  • Realization of the Smart Factory through closed control loops across all trades
  • Reliable basis for proactive corrective measures
  • Quality improvement & significant increase in productivity in the production process

AICell gap & flush

Inline measurement of gap and flush from body shop to final assembly

• Realization of the Smart Factory through closed control loops across all trades, from body construction to painting to final assembly
• Quality improvement through identification of process influences at the point of origin
• Reliable basis for corrective measures and avoidance of reworking
• Quality & productivity improvement in the production process
• High-precision measurement of gap and flush with the AIMax twin sensor family, even on non-cooperative and transparent surfaces

AICell surface

Fully automated surface inspection with ABIS III
  • High-speed surface inspection
  • Multi-color light technology for detecting the smallest types of defects
  • Image refresh rate of the sensor of up to 20 Hz
  • Reliable defect detection and analysis thanks to the highest data quality
  • Simple operation and consistent documentation
  • Fully automated, efficient and resource-saving
  • Trend analyses and short control loops
Industries

Perfection for you industry

Every industry comes with its own challenges, requirements and quality standards. We develop innovative measurement solutions that are precisely tailored to the needs of different production environments. From automated inline inspection to high-precision measurement and quality assurance, our technologies help improve processes, ensure consistent quality and make production more efficient.

Our Customers

A Track Record of Success

What matters most are solutions that deliver in the real world. Our measurement technology solutions are used worldwide in demanding production environments and help our customers reliably ensure quality and sustainably optimize processes. Discover a selection of our customer references and testimonials.

Kai Petratschek

In the subassemblies, as you can see in Underbody 2 behind me, it is important to measure complex features such as bolts and nuts behind holes. For such cases, we have used AICell trace system including an AIMax cloud sensor which is able to measure these complex features.

Kai Petratschek
Quality Assurance — Metrology Volkswagen AG
Werner Steinert

This speed allows us to inspect a lot of characteristics on our car body parts within the prescribed cycle time. This has helped us enormously with optimizing our processes.

Werner Steinert
Leiter der PWQ-3/1 QS- Analyse/Messwesen Września Volkswagen AG
Company

“NEWSTON, we have a problem.”
“No Problem. We'll measure it.”

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